Apply dry chemical modifying/stabilizing agents using a calibrated bulk spreader/distributor
Chemical modifying/stabilizing agents applied as slurry can be spread ahead of mixing passes using a calibrated liquid distributor or added during the mixing pass of the reclaimer using the reclaimer’s on-board additive system
Add bituminous stabilizing agents during the mixing pass of the reclaimer using the reclaimer’s on-board additive system
Apply water during pulverization and mixing passes to the stabilized subgrade material as required to activate chemical stabilizing agents and aid in proper compaction. Water may be added using water trucks or through the reclaimer’s on-board additive system
Compact the stabilized subgrade material to the required percent compaction using any combination of segmented padfoot, vibratory padfoot, rubber-tired, vibratory single or double drum rollers
Shape/trim the stabilized subgrade to the required cross-slope and grade
Minimumize vehicular traffic on stabilized subgrade for 30 to 60 minutes
Allow the stabilized subgrade to properly cure
Apply the remaining pavement structure
Central Plant Applications
Feed soil and modifying/stabilizing agent into the mixing plant
Transfer the modified/stabilized mix to the site in haul trucks
The modified/stabilized mix is either placed in a windrow on the subgrade and spread with a motor grader or placed into a paver or aggregate spreader using a windrow elevator or placed directly into the paver or aggregate spreader hopper.
Compact the modified/stabilized material to the required percent compaction using any combination of segmented padfoot, vibratory padfoot, rubber-tired, vibratory single or double drum rollers
Shape/trim the modified/stabilized material to the required cross-slope and grade
Minimumize vehicular traffic on modified/stabilized material for 30 to 60 minutes
Allow the modified/stabilized mixture to properly cure
Apply the wearing surface
Soil Stabilization: For cementitious additives smooth drum rolling should be completed within 2 hours of spreading material to achieve maximum results.
Application Guidelines
Pneumatic Tank Truck
Control Strip
If required, a control strip should be placed at the beginning of the project to evaluate the equipment, construction methodology, workmanship and to verify that the construction process meets specification requirements
Spreader Truck
Application of Dry Modifying/Stabilizing Agents
If added at a central plant verify application rates using meter on plant
Dry chemical modifying/stabilizing agents can be added prior to the mixing pass of the reclaimer.
Dry chemical modifying/stabilizing agents should be applied with non-pressurized mechanical vane-feed, cyclone or screw type bulk spreaders/distributors
Check application rates either volumetrically or by using a “canvas patch” test or similar procedure
Water Truck
Application of Modifying/Stabilizing Agents Applied as Slurry
Verify application rates of chemical modifying/stabilizing agents applied as slurry at a central plant using meter on plant
Chemical modifying/stabilizing agents applied as slurry can be spread ahead of mixing passes using a calibrated liquid distributor or added during the mixing pass of the reclaimer using the reclaimer’s on-board additive system. Application through the reclaimer generally results in a more uniform application
Verify application of slurry modifying/stabilizing agents using the consumption of modifying/stabilizing agent (and water) obtained from the computer that controls the slurry mixing unit.
Reclaimer
Application of Bituminous Stabilizing Agents
Verify application rates of bituminous stabilizing agents mixed at a central plant using meter on plant
Bituminous stabilizing agents applied during the mixing pass of the reclaimer using the reclaimer’s on-board additive system.
Verify the application rate by evaluating the mass of stabilized material against the volume of stabilizing agent used for a single tanker.
For foamed asphalt stabilization, check the temperature of the asphalt before connecting a tanker to the reclaimer.
For foamed asphalt stabilization, verify the expansion ratio and half-life using the test nozzle on the reclaimer.
Sheeps Foot Compactor
In-Place Mixing
Check depth of mixing by removing the modified/stabilized material on each side of the reclaimer/tiller and check the depth
Overlap longitudinal joints a minimum of 6 inches and transverse joints a minimum of 2 feet
Motor Grader
Compaction
Establish a rolling pattern to achieve the required percent compaction
Compact the modified/stabilized material to the required percent compaction using any combination of segmented padfoot, vibratory padfoot, rubber-tired, vibratory single or double drum rollers
The total time for mixing, placing and compacting cementitious stabilized materials should be less than 2 hours
Compaction requirements for cement stabilization are typically 95 to 98% of ASTM D588.
Modification and stabilization with hydrated lime or LKD is usually allowed to mellow prior to compaction
For modification/stabilization with quicklime, the materials are usually allowed to mellow for at least 12 hours after mixing and prior to compaction
Compaction requirements for Lime/LKD stabilization are typically based on standard Proctor, 95% of the maximum dry density
Check compaction with a nuclear gauge, sand cone or other approved method
Check cross-slope after final rolling
Smooth Drum Roller
Curing
Stabilized materials need to be properly cured to achieve ultimate strength, prevent raveling and facilitate placement of the pavement structure
Minimize vehicular traffic on stabilized materials for 30 to 60 minutes
Limit truck traffic until the stabilized material until the mix has cured sufficiently to support the anticipated traffic without damaging the stabilized mixture
For chemical stabilizing agents either keep the surface moist or apply a curing membrane to allow proper hydration and strength gain of the materials, typically 2-7 days
Pavement Structure
Prior to placing the first lift of the pavement structure sweep the stabilized mixture with a power broom.
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